Running a Stock Count in Automan

Level Intermediate Role Owner/Admin, Purchasing Module Inventory About 60 minutes
Updated

A customer asks for a part. The system says three in stock. The shelf says none.

A gap like that never appears all at once — it accumulates from dozens of small moments nobody had time to record. A stock count is not an annual ritual; it is how you find the cause while you can still remember it.

Illustration: running a stock count

One principle separates a proper count from “editing stock”: differences are settled through traceable transactions, never by quietly changing numbers. A number may be wrong today; what’s never allowed is a number that changed without anyone knowing why.

Before you start

  • Products and stock already recorded in the system.
  • A quiet window with no running transactions (before opening or after closing).

Steps

  1. Pick a time with no running transactions

    Counting is most accurate when nothing moves in or out: before opening, after closing, or shelf-by-shelf blocks in quiet hours.

    The shop in a quiet no-transaction state, ready to start the count
    An accurate count needs a pause with nothing moving in or out.
  2. Open Inventory → Stock Count

    Start the count session from the Inventory → Stock Count menu. A count can cover everything or a section (per category/shelf) — what matters is consistency until it's done.

    The stock count menu open with full or per-category count options
    Full or per-shelf/category — what matters is consistency.
  3. Count each product physically

    Count what's genuinely on the shelf/in the drawer. Two people work better: one counts, one records.

    Physically counting goods on the shelf with a count sheet
    Two people work better: one counts, one records.
  4. Enter the counted quantities into the system

    Enter the physical numbers as they are — never "match" them to the system's figure. The difference is exactly what you're hunting.

    Entering the counted physical quantities into the count form
    Enter it as it is — the difference is what you're hunting.
  5. Read the difference list

    The system compares recorded vs physical stock and shows the difference per product — what's over, what's short.

    The recorded-vs-physical difference list per product
    The system shows what's over and what's short.
  6. Confirm the stock adjustment

    The adjustment is recorded as a traceable count transaction — not a quiet edit of the stock number. The stock card can still tell when and why stock changed.

    Confirming the adjustment recorded as a traceable count transaction
    A traceable adjustment on the stock card — not a quiet edit.
  7. Follow up on the causes

    A difference is a symptom. Find the pattern: parts used in repairs but unrecorded, sales without receipts, or goods moved between shelves. Fix the habit so the next count's differences shrink.

    Analyzing drift-cause patterns to fix recording habits
    The difference is a symptom — fix the habit behind it.

What you end up with

System stock matches the shelf, every adjustment traceably recorded on the stock card, and the drift-cause patterns identified for fixing.

If something goes wrong

Large differences across many products

Don't adjust everything at once. First check unrecorded transactions (repairs/sales in progress), then recount the products with the largest differences.

Stock changing while the count runs

A transaction is running mid-count. Finish/stop the transaction first, then recount the affected section.

Unsure whether editing stock directly without a count is okay

Avoid it — trackless stock changes make the stock card untrustworthy. Always go through a count or a traceable transaction (purchase/return).